Gravity Flow Rack
Maximize Picking Efficiency With Carton Flow & Pallet Flow Storage
J&J Material is here to help you streamline your operations with gravity flow storage, regardless of where you are in your building’s life cycle. From new installations to retrofit upgrades – we do it all.
Let our team help you equip your warehouse with a gravity flow racking system designed to maximize space, improve material flow, and boost overall efficiency.
Carton Flow Racking Installation
Carton flow racks are a strong choice if you’re looking to improve picking efficiency, reduce labor costs, and optimize space utilization in situations where frequent picking of individual cartons or split cases is necessary
Here are a few benefits of using carton flow racking.
Limited floor space: Carton flow racks are ideal for warehouses with limited floor area since their design maximizes vertical storage space.
Ergonomic benefits: Adjustable shelf heights on both sides can be customized for optimal picking comfort, reducing strain on workers.
Wide range of product compatibility: These racks can accommodate various box sizes and weights, offering flexibility for diverse inventory.
Please call 717-449-5153 or contact us to get a quote or to request a consultation.
Pallet Flow Racking Installation
Pallet flow racks are a storage system that utilizes gravity to move pallets efficiently, maximizing space and streamlining operations for a wide range of industries and applications.
Here are some specific applications where pallet flow racks excel:
- Food and beverage distribution: Ensuring first-in/first-out (FIFO) flow and efficient product rotation is vital for food products.
- Frozen storage warehouses: Pallet flow racks can handle cold storage environments effectively.
- High-volume consumer goods: These systems are well-suited for warehouses storing large quantities of similar products.
- Buffer warehouses and dispatch areas: Gravity flow allows for quick retrieval of pallets in these fast-paced environments.
Please call 717-449-5153 or contact us to get a quote or to request a consultation.
Gravity Flow Rack Safety Features
When J&J installs a gravity flow racking system in your facility, you’ll get the best products matched with superior safety features.
Fire Baffles
Fire baffles are a passive fire protection measure that can significantly improve safety in warehouses with storage racks.
Fire Baffle Types We Install:
- Vertical baffles: These sheet metal barriers are installed along the uprights of your storage racks. They act like walls, preventing flames from spreading to fires in neighboring racks or storage bays.
- Horizontal baffles: Installed between beams within a rack, these baffles create sections and limit the fire to a smaller area. They can also be placed over flue spaces (gaps for air circulation) to further restrict fire movement.
Flexibility & Customization:
- Fire baffles come in two mounting options: permanent fasteners for a secure attachment or moveable brackets for easy reconfiguration as your storage needs evolve.
- Need a custom solution for unique rack systems? Baffles can be designed to work with double-column uprights and various bracing panels.
- Integration is seamless. Fire baffles can be incorporated into new rack systems or conveniently installed in existing ones.
Choose from flat or corrugated designs to best suit your needs.
(GMP) Pharmaceutical Capacity Increase
Transforming a Large Pharmaceutical Facility Warehouse to Increase Capacity Without Expanding the Footprint
FAQ
Which inventory management system does a carton flow rack support?
A carton flow rack supports a First-In-First-Out (FIFO) inventory management system. This system is ideal for products with expiration dates, ensuring that the oldest inventory is used first. Carton flow racks enhance order-picking efficiency and streamline warehouse operations by providing easy access to stored items.
What is the difference between pallet flow rack and drive-in rack?
The primary difference between a pallet flow rack and a drive-in rack lies in their storage and retrieval methods. Pallet flow racks utilize a FIFO system where pallets move along inclined rollers from the loading end to the picking end, ensuring continuous product rotation. In contrast, drive-in racks use a Last-In-First-Out (LIFO) system, where forklifts drive directly into the rack to place and retrieve pallets, making them suitable for high-density storage of non-perishable items.
When should products be stored in a pallet flow rack?
Products should be stored in a pallet flow rack when inventory rotation is crucial, such as with perishable goods or items with expiration dates. This system is also beneficial for high-volume SKU movement, where efficient and quick access to inventory is necessary. Using a pallet flow rack ensures FIFO inventory management, optimizing storage space and enhancing warehouse efficiency.
What are the benefits of pallet flow racking?
Pallet flow racking offers several benefits, including:
- Efficient Inventory Rotation: Ensures FIFO inventory management, which is essential for perishable goods.
- Space Optimization: Maximizes storage density by allowing multiple pallets to be stored in a single lane.
- Enhanced Productivity: Reduces handling times and improves order-picking efficiency.
- Reduced Labor Costs: Minimizes the need for manual handling and frequent restocking.
What are the components of a pallet flow rack system?
A pallet flow rack system consists of:
- Inclined Roller Tracks: Facilitate the smooth movement of pallets from the loading end to the picking end.
- Entry Guides and Speed Controllers: Ensure pallets enter the system correctly and move at a controlled speed.
- Rack Frames and Beams: Provide structural support and stability to the entire system.
- Safety Stops: Prevent pallets from rolling off the end of the tracks, ensuring safe and secure storage.